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The major producers of copper ore are Chile, USA and Australia, the vast majority of the ore coming from open pit mining. In open pit mining the layers of soil and vegetation seam are scooped away until the copper bearing ore is exposed. This is removed by blasting, the resulting ore collected and transported to the ore processing plant. Here
The process used to treat sulfide copper ores begins at the mine site, where the copperbearing minerals are physically separated from the rest of the rock. The flow diagram below shows how the percentage of copper increases as the ore is refined, first physically by froth flotation, then chemically by smelting and finally electrolytic refining. The smelting stage gives the name pyroprocessing
The four major steps in the production of marketable copper are mining, concentrating, smelting, and refining. In a few instances, however, leaching takes the place of concentrating, smelting, and refining. At present, although considerable leaching and directsmelting ores are produced, the bulk of the copper ore mined is concentrated. The milling of copper ores as practiced in the larger
Mining copper About 200 years ago the UK was an important world source of copper and tin and there were mines in Cornwall and Devon. These mines have now closed and today the biggest copper mines are in Chile (ndida mine) and Indonesia (Grasberg mine). These produce many millions of tonnes of copper ore per year.
The early development of copper probably was most advanced in early as 5000 bce, copper weapons and implements were left in graves for the use of the records have been found of the working of copper mines on the Sinai Peninsula about 3800 bce, and the discovery of crucibles at these mines indicates that the art of extracting the metal included some refining.
is limited. For example, highgrade copper ores, which contain a high percentage of copper, are becoming harder to find and mine. There are some alternative methods to extract metals
Copper processing Copper processing Ores: Principal forms in which copper ores are found include native copper, porphyry copper, massive deposits, and mixed ores. Native copper is simply the metal found unadulterated in nature. Occasionally copper is still found in its native form, but more frequently it is mixed with other minerals, some of which may have value themselves.
The Copper Mining Process. Once its located within the earth, copper ore goes through eight stages before the consumer sees it in various products that affect every day life in the home and business. These eight stages include: Mining; Grinding; Concentrating; Roasting; Smelting; Conversion; Anode Casting; ElectroRefining; Documentation of the use of copper dates back to ancient times. The
The mining process About MIM. Mount Isa Mines. Home. About MIM. Copper. The mining process; About; Copper. Copper in Mount Isa Zinc. Zinc in Mount Isa; The mining process; Recent; History Copper ore is mined in our X41 and Enterprise underground mines, where it is roughly crushed, then hoisted to the surface for processing. From here, it is fed through a series of ball mills that grind the
This flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copper Extraction Process. Starting from either openpit or underground mining and using a different relevant treatment method for oxide or sulphide copper mineral (ore). Having a quick look now at how porphyry ores are treated and the metals extracted. There are two main
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